Superabrasives are abrasives made of artificial diamond or cubic boron nitride superabrasives. Superabrasive tools are widely used in cutting, grinding and polishing of metals, non-metals, optical glass and other materials. The quality and performance of superhard abrasive tools are not only related to the abrasives, but also affected by the quality and type of the bond. Here is the detail about the bond of superhard abrasive tools.
Diamond grinding wheels are used in almost all industrial sectors and fields, such as aerospace, mold manufacturing, semiconductor manufacturing, optical processing manufacturing, etc. Ceramic materials, optical materials, aircraft engine turbine blades, silicon wafer products, etc. are all commonly ground with diamond grinding wheels.
According to the process characteristics of different types of titanium alloys in forming and welding, diamond ceramic grinding wheels are the best choice for grinding titanium alloys.
Electroplated bond diamond grinding wheels are a type of grinding wheel made by electroplating diamond particles onto a metal matrix, typically made of steel or aluminum. The diamond particles are held in place by the metal matrix, forming a single layer of diamond grit on the surface of the wheel.
Jinrui (Guangdong) New Material incorporated company. recommends that you process the grit size plan of vitrified bond diamond grinding wheel for PCD tool grinding: 300#-600# coarse grinding; 800#-1000# 1200# semi-fine grinding; 1500#- 2800# fine grinding; 3000#-10000# super fine grinding
Why heat press? That is to use the hot pressing process to hot press our resin bond and abrasive together, so as to achieve the purpose of our design requirements. Usually, we hope that the density after hot pressing can reach or be close to the density we designed, so that the life of the pressed resin bond diamond or CBN grinding wheel will be longer.
Selecting the appropriate diamond wheel for drills and mills is crucial to achieve efficient and high-quality grinding results. An improper choice can lead to decreased productivity and compromised performance. In this essay, we will discuss essential tips to help you select the right diamond wheel for your needs.
Five-axis machining offers several advantages over other machining methods. It is particularly well-suited for processing intricate hardware components that require five-axis movement for complete processing, including drilling and milling operations. The resulting workpieces exhibit high precision and excellent finish quality.